Thursday, March 20, 2014

My Love Affair - wood, customers, stain and all things creative.

Rockling 
I have quite a few customers that comment that they can tell how much I love my job.  I guess my face glows when they meet me or they can hear it over the phone.  I am not sure how they can tell. I love to build.  I love to be creative and the best ego boost that anyone can have is the head nod, look of amazement and the inflection of awe in my customers voices when I show them a technique right in front of them.
Tigerwood finish

I especially like it when a customer brings in a sample of something that I have to match that is not a normal color (veneer) and right then and there I do up a sample that is very close.  Sometimes the customers look scared when I pull out weird colors (a beige for example when I am trying to match something that is an olive green).  I have worked with stains for so long, I know how they behave when mixed or smudged with each other.

Reclaimed barnwood finish
Driftwood Finish
I also have to say that some of my customers trust me enough to allow me 100% creative freedom. They give me an idea of a color they are wanting and a style and as one customer put it "Do your magic and surprise me!".   I love those customers.  It's almost like a grab bag, Backwood Beds style.  They know they are getting  bed, but they trust me enough to design it and color it as I see fit.  I ask about heights, dimensions, rustic or modern etc - get those and then I have a long think on what it will be.  Then I sketch, build and do the finish.  Sometimes these beds are so good, they become part of our line.  (Mondo, Olympian & Shire)


Crown
Crown
I have designed a simple little platform bed that utilizes welded  hairpin type legs at the foot.  Since we purchase all of our material locally, we found a gentleman that welds them for us.  The result of the bed are amazing.  We have not launched the design officially on our site, but did post it to instagram.   So far - the feedback and the few orders are a sign that the bed will do very well in our line. One of my older customers helped to name it - the Crown. 

 I have also designed a bed specially for kids - I haven't built the prototype yet - but I know that this bed is going to be a huge hit.  Let just say when you see it, you will know someone (if not yourself) that will want it.  Adult or child, it will be as cute as can be.  As well as 100% Eco-friendly.  This is the bed that I am going to use my home-made milk paints with.

All in all, no matter how many hours I put in, at home on the PC or at the shop and the fact that I rarely have any down time.  I love what I do.  I don't look it as work and even in the evenings while home with the family - I am always researching or thinking of something that I could do, want to do or at least try.  I have heard "Turn it off" quite a few times from my kids and husband. They are asking me to turn off my design switch.  It really is not that easy.  Sometimes I wish I could turn it off so I could just be.  I have a hard time with staying idle and just being.  Yeh, no, I can't do that.


Mondo
Please note that I only use new wood.  I don't use reclaimed wood on anything.  I make it look that way.  All of my techniques are a multi-step process using, stain, paint, waxes and different odd tools to get these looks.

Tuesday, March 18, 2014

Hiring is very scary.

Since we have been growing faster than we thought we would ever be, I have had no choice but to hire an assistant to help.  This assistant is in addition to my daughters helping out when they can.  Here I thought the economy was getting better and the jobs were easier to find.  I was overwhelmed by the response of qualified and over qualified people that inquired and some not so qualified.

I did however state on my advert that I would train, so a person who just needs a job would do just fine.  Here is where i was blown away.  I can only afford (until I raise my prices) to have someone part time, 20-25 hours per week.  Although I am paying more than minimum wage - I was still taken back by the amount of good quality hard working people that applied.  I've had carpenters inquire, college kids that don't know any thing about wood at all, the guys who took wood-shop in high-school (you have to start somewhere) and then your "I have to have a job so I'll take anything" type of person.  I have scheduled 2 more interviews today, although I think our decision has already been made.

I did not base on previous experience or on eagerness for a job.  (There were a few of those).  I have based my decision on gut instinct and the type of person they portray themselves to be.  I didn't even ask for references.  The position I am hiring for is not hard, in fact it's more repetitious. So regardless, you learn in the morning by the end of the day - you are a master at it - no matter your previous experience.  There was no use in even asking for someone to fit that bill.

Every employer wants that perfect employee and so they set their standards high.  Then they get disappointed when someone can't fit those standards.  Here I am  setting my standards where they need to be - someone that I can pay to do a job that takes up my time, so i can concentrate on other tasks.  Pretty simple.  What I was more surprised at, as no women inquired.  Not that she would have received any special attention,  but no women at all, none, zilch, nada.  How weird is that?  Maybe I am special.  I don't think I am, I know 3 other female carpenters that are fantastic at what they do.





Thursday, March 13, 2014

My Mallet - aka - Bone Crusher



One of my favorite tools in my shop is also one of my most hated.  My mallet.  I use it for so many things, it's the most versatile hand tool I have.  I'm talking hand tools here.  The mallet serves as a hammer, a mallet (duh!), a plugger hammering in thing-a-jigger, a weapon of mass destruction, a gavel while arguing with my help (my kids) and I even use it for stretching the shoulders and upper back.  In fact, scary thought - I have been known to accidentally put it in my purse and carry it around with me (unknowing of course).

Right Foot broken toes
left foot broken toe





I have two mallets.  One is shinny and new and never ever used and there is the "Bone Crusher" or as I refer to it as the "Toe Smasher".  It has earned this name in July of 2013 when i accidentally dropped it on my big toe on my right foot.  I broke my toe.  Then in August of the same year, I did the same thing to my left foots big toe.  That one broke too.  Have you ever had a broken toe? Other than taping it to it's neighbor there is nothing that can be done.  You hobble along and go on with your business.  Thankfully I broke the phalanges and not the knuckles of them both - so the hobbling was at best a cute shuffle.  The worst part of it all was not being able to get a pedicure because of the healing.  I had to keep them as straight as possible.


Broken Thumb
Broken thumb
Then on December 23rd during the Christmas rush of getting all the bunk beds ready for deliveries for Christmas Eve I smashed my left thumb.  What a royal job I did too.  I was separating a top bunk from a bottom bunk - because I build them tight, I had to use the mallet to get that extra umph.  Sledging away I was beating the block and wham, full force right on my thumb.  Looking back it may have been better to use a clamp to keep the block there, lesson learned.  But for that time after working a 9 hour shift already, I didn't have that hindsight.  I threw the mallet across the room, my face and thumb felt like it was going to explode, I drooled, I couldn't breath - it hurt so bad. Then the breath came, and I cried and screamed like a girl.  I am a girl so I will not apologize for that.  After 10 minutes of sniffling and realizing my thumb was indeed broken and numb.  I put some duct tape on it and finished the bed i was working on and another one.  I finally went to bed 5 hours later.

The next morning however, my thumb was obviously swollen, very hot and the pressure I felt was unreal.  I felt as if the skin was going to tear at any moment.  I was hoping that binding it would work, but I knew I needed to have it drained.  So unlike my toes, I had no choice but to visit the ER.  They burred an nice hole in the nail and let it drain.  That day's work went so smoothly because the entire thing was actually numb and I couldn't feel anything.  Just a little medical tape on the knuckle to prevent it from bending and I was good to go.

3 months healed
Again, in hindsight I really should have gone to the orthopedic.  Here it is in March (3 full months later) and although all is healed per say, I still have no feeling in the tip of my thumb.  I still can't press my truck's key fob buttons with that thumb.  When I do, I can't feel my thumb tip on the button, but this shooting pain goes from just under the nail to the base of the knuckle when I press. So I have some damage there somewhere.  But it is usable and I have no issues in using the pad of the thumb for anything.

Since I'm a firm believer in rubbing dirt in the "owies" anyway or repairing a good cut with super glue (Do not use gorilla glue - you will have a little bump in there forever) I am happy with the outcome.  One thing I am really happy with though, having broken both my big toes, I now have to routinely go in for pedicures to help with the nails growing properly.  Ahem..I'll take that punishment any day! I gave up on having nice finger nails a long time ago, but I love pretty toes.

Tuesday, March 11, 2014

Lincoln Logs & Sloppy Joe's

Cabinet/pantry Circa 1934
Remember when you were a kid and you played with Lincoln Logs?  Making a log cabin, with those window cut outs and a roof - you would day dream of it actually being your house one day. Maybe if you were lucky enough you had sloppy joe's for dinner, needing that bib that was obviously needed while eating but afraid to wear one in case you looked like a baby?

Believe it or not, those two famous things have another meaning in adulthood in reference to furniture.  Lincoln Log Furniture and Sloppy Joe furniture are also names that was once thought of as cheap but sturdy furniture.

Simple Benches
Child's Bed - everything is reclaimed
Sloppy Joe Furniture were geared towards very low class and usually made out of salvaged and reclaimed wood and sold at a small profit or was made for personal use.  You have seen pictures of tables, chairs, benches etc during the depression.  Nothing went to waste and if it wasn't burned for heat, it was reused.  This was called Sloppy Joe Furniture.  Among the social classes, obviously if you had this furniture, this meant you were at the bottom of the ladder - income wise.  Art-Deco was left to the upper middle class.

Lincoln Log Build / Simple but stylish
Jump up to 2014 and what furniture is popular?  Sloppy Joe.  Customers are paying a hefty premium of salvaged wood and reclaimed items.  The only difference between then and now, it was made of necessity back then and today, the Lincoln Log build takes over with a huge heaping spoonful  of Sloppy Joe.

Lincoln Log building - is not a nice term either when used by a master carpenter.  The idea behind the name calling is that anyone can build with Lincoln logs.  Seriously, everyone has played with them, you stack them and make something.  So compared to inlay's, joinery, curves and carvings and angle cuts and wooden masterpieces, stacking wood and making it work is a bit derogatory to a highly skilled carpenter and finisher.   But there in then lies the difference of style, function, knowledge and the whole sloppy joe effect.    Lincoln Log furniture is built by those that know what they are doing and sloppy joe furniture was built out of necessity and repaired many times over.

Combine the two styles and you have the current furniture trend.  What I find ironic is the complete swing in favor of the sloppy joe style.  The sloppy joe pieces were not meant to last over time and were considered the low of the lowest in decor - they were built with the idea of them breaking.  Today however, with all the press-board and MDF furniture and veneer (every store sells them from cheap to expensive) the good old fashioned solid real wood, even though considered sloppy joe still outlasts most of the furniture built and manufactured today.  In today's market and furniture trends (not much has changed by the way) - you are supposed to change out your furniture every 5 years or so.  That is what bigger box stores are wanting you to do, therefore nothing is built to last.

So who is the real Sloppy Joe here - a carpenter who builds simple furniture at affordable prices that will last a life time or an assembly line, packaging press-board and odd shaped screws with directions that aren't in English?  But as always, things change and the market is slowly but surely realizing that the words "cheap" and "quality" don't go in the same sentence in describing furniture. Customers are seeking out hand made Lincoln Log built items that can be described as "affordable" and "quality" in the same sentence.  Especially when it is built locally.

Wednesday, March 5, 2014

Bubby - Backwood Beds official littlest mascot




For those of you who follow me on Instagram and on Twitter - I occasionally post pictures of a little squirrel that I have named Bubby.  Bubby is our pretend squirrel pet, shop mascot and all out party animal.  He has a mixture of my personality and that of a wild animal - which isn't too far off of my own personality.  He is nerdy, quirky and sometimes just down right weird.  Yes, not far off my own personality at all. Bubby will making an appearance now and then - displaying all his talents and glory.  Sometimes he will show his true colors and other times we usually catch him doing strange things.

 We first introduced Bubby on Valentines Day, where he was shy and had a little stage freight.  Since his debut, he is gaining more confidence and wants to display his talents (he thinks he is talented) for all to see.

We wanted to get a "real" Bubby for a pet, as I personally feel that squirrels are the cutest form of a rat that lives in a tree, but it is illegal to own a pet squirrel in California.  So we have the next best thing - a virtual pet.  That and squirrels are very entertaining.

Here is a link to a squirrel rescue here in So. Cal that does some amazing work with the little guys and gals they find or are brought in - usually they are orphans and hurt squirrels that need a little medical help to get back up in the tree again.

So follow us on Intsagram and Twitter - for the occasional Bubby funny meme, you will also get updates on projects, tips on wood and techniques, pictures of prototype beds and the daily life in a small family owned and run business.

Saturday, March 1, 2014

Espresso - good for the soul, not good for wood -well not the kind you are used to anyway.

http://www.target.com/p/staten-furniture-collection/-/A-13717178#prodSlot=medium_1_1

A great example of the Espresso that apparently is all the rage and very popular.  But this is not real wood.  It is a Veneer.

Veneer;
  1. A thin surface layer, as of finely grained wood, glued to a base of inferior material.
  2. Any of the thin layers glued together to make plywood.
  3. A decorative facing, as of brick.
  4. A deceptive, superficial show; a façade: a veneer of friendliness.
 Veneer is the equivalent of a Formica or laminate counter surface, only thinner,  much thinner.  Imagine Paper Mache and that little crafty session you had with your kids and the balloon - that is exactly what veneer is.  Only used with larger pieces, stronger glue and harmful chemical hardeners.


Can you make real wood look like the Espresso veneer?  Yes, sort of.

There is more involved than one coat of stain.   It takes a a few different colors and a simple little wire brush.  A dark brown is put on first, let that dry and then an even darker brown or a brown/black is put on over the dry 1st coat.  While the 2nd coat is wet, you brush it down with the wire brush.  The result is very very similar to the veneer.  You have to have a steady hand for brush strokes or it will end up looking like Edvard Munch's The Scream - which might be cool in of self. Very Artsy.

Basically you can achieve many different types of looks with this technique - like the little engraving art kits we buy our kids.  Numerous combinations, numerous design ideas  - just let your imagination go wild.
Just take a very dark opaque stain (waterstain's work best) and go over what you did on the wood and then you can brush, scratch, scrape, or engrave what you want and the bottom color rises to the surface really well. Make sure you do small areas first until you are sure to of the drying time for that second coat.  Nothing like doing the entire table top and by the time you make it to the last corner - it's already dry.  On that note, some of the water-stains dry really fast.  Basically it is the equivalent of tempera paints for kids, only for wood.  So seriously keep that in mind when using this technique. 

This is a sample that I have done for a few customers on my version of the infamous Espresso Veneer.  I aptly call this  - Espresso, real Espresso.  And why shouldn't I, I drink enough of the get up and giddy go nectar in fact I am craving a Vietnamese coffee at the moment.  I think I'll make one.